5HP19 Transmission parts, repair guidelines, problems, manuals
Transmission general data
| Number of gears | Transmission Type | Drive | Torque (Nm) | ATF (full capacity) L | ATF (change) L | ATF type |
|---|---|---|---|---|---|---|
| 5 | AT | RWD/AWD/FWD | 325 | 9,7 | 4-5,5 | LT -71141 |
The 5-speed automatic transmission ZF5HP19 (with ./FL ../FLA modifications) - is considered to be one of the most popular automatic transmissions in the repair industry. Although this transmission was replaced by no less popular ZF6HP26 - 6HP19, this 5-speed unit is still widely used and repaired.
It should be noted that the popularity of this transmission among repair specialists has nothing to do with its quality, on the contrary, this efficient transmission was installed on extremely durable cars. It is the case when good cars get a good transmission. First 5HP19 units were introduced in 1995 on front-wheel and all-wheel drive Audi. These gear shifting solutions were designed on the basis of 4-speed 4HP18 and 5-speed 5HP18 (thus, most of components in these transmissions are identical). The main peculiarity of 5HP19 is higher torque in comparison with 5HP18 and that it can be paired with engines up to 4 litres. The FL version of this transmission was designed for the line-up of FWD models from Audi-Volkswagen. The 5HP19FLА transmission is designed for 4WD cars with V6 engines. The 5HP19 unit found application in rear-driven BMW cars. According to VAG classification, ZF 5HP19 transmission is also known as 01L or 01V (for some vehicles).
What are you looking for?
Overhaul Kit | Friction Kit | Friction | Steel Plate | Steel Kit | Band | Solenoid Kit | Solenoid EPC | Solenoid TCC | Pump | Shaft | Drum | Valve body | Torque converter | Hub | Piston | Piston Kit | Planetary Gear | Filter | Gasket | Bushing | Seal | Bearing | Pressure Plate | Stator | Differential | Retainer | Inhibitor Switch | Instruction manual | TOOLS & ACCESORIES | Sensor
Which cars run with this gearbox?
| Brand | Model | Year | Type | Engine |
|---|---|---|---|---|
| Audi | ALLROAD | 02-05 | 5 SP 4WD | V6 2.7L V8 4.2L |
| Audi | S4 | 00-02 | 5 SP 4WD | V6 2.7L |
| BMW | 3-SERIES | 00-07 | 5 SP RWD | L6 2.2L 2.5L 3.0L |
| BMW | 5-SERIES | 02-03 | 5 SP RWD | L6 2.5L |
| BMW | Z4 ROADSTER | 02-05 | 5 SP R/4WD | L6 2.2L 2.5L 3.0L |
| Jaguar | S TYPE | 01-03 | 5 SP RWD | V6 2.5L 3.0L |
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- Accumulators, Accumulator Piston, Acummalator Kit, Accumulator Piston Kit
- Adapter, Adapters, Grommet Valvebody
- Oils, NS2, NS-2, ATF, Oil
- Bearings, brg, Mainbearing
- Cover Bolt, Cover Bolts, Mounting Bolt, Mounting Bolts, Pan Bolt, Pan Bolts, stud, studs, Split Pin
- Bushings, Bush,
- Casing, casings, cases
- Case Covers, Cover, Dust Cover,
- Drain Plugs, Drain Bung
- Drums, Contender Drum, Drum with Bearing, Reverse Drum, Drum Part
- Electrics, Electric, Electronic, Electronic Shift, Electronics, Pin Wiring, Relay Control Switch, Neutral Relay, Main Relay
- End Plugs, Tail Plug, Tail Plugs, Tailplug, Tailplugs
- Filters, Filter Cartridges, Filter Cartridge, Oil Pan Filter, Inlet, Filter Kit
- Friction Discs, Frictions, fric, Friction Disc, Friction, Friction Plate, Friction Ring, fric., Clutch Plate, Friction Lining
- Friction kits, friction pack, friction set, High Energy Clutch Friction Module, Friction clutch
- Gaskets, gsk, gskt, , Cover Gasket, Cover Gaskets, Case Gasket, Case Gaskets, Filter Gasket,Filter Gaskets
- Gasket Pan, Pan Gaskets, Pan gasket, Filter Gasket,Filter Gaskets
- Housings
- Inhibitor switches, Inhib.Swtch, Range Selector Switch, Selector, Range Switch, Position Switch, Gear Selector, ISM
- manuals, Technical manual, Repair manual, service manual, Manual, VIDEO & AUDIO, tapes
- Magnets
- o-ring, o ring, 0ring, 0-ring, 0 ring, ORing, Ring, O-Rings, o-ring, O'Ring
- O/D,
- ohk, OHK kit, Overhauls, mok, Overhaul kit, Masterkit, Master kit, Master Overhaul, Repair package, Overhaul, Rebuild kit, Master Rebuild, Super Rebuild Bundle, Banner Kit, SUPER KIT, SUPERIOR KIT
- Pans, Crankcase, Oil Pan
- Pipes, Modulator Pipe, Inlet Pipe, feed Pipe, oil pipe
- Pistons, Apply Piston, Pack Piston, High Piston, Damper Piston, Piston Damper, Piston Plate, Interm. Servo Pist, Piston Seals, Piston Seal Ring, Piston Seal Rings, Piston Seal, Piston Cover, Piston Covers, Rear Servo, servo piston, Piston Retainer, Piston Retainers, Servo kit, Super Servo, servo, Shift Pison
- Plugs, Plug Adapter, Intermediate Plugs, Intermediate Plug, Bore Plug, Bore Plugs, Valve Bore Plugs, Valve Bore Plug
- Pumps, Rotor, Vane, Vanes, Kit Pump Vane/Ring
- Regulators, Main Pressure Regulator, Main Pressure Reg, Pressure Regulator, Forward Regulator, Secondary Regulator, Pressure Reg, Press Reg
- Regulator Valves
- Repair Kit, Kit Case Repair,
- Seals, Metal clad seal, Lip Seals, Connector Hole Seal, Lip Seal, Main Seal, Radial Lip Seal, Main Seal, Manual Seal, Oil Feed Seal, Side Cover Seal, Seal Cooler, Seal Oil Cooler, Case Seal
- Pump seal
- Cap,
- Seperator Plate, V/B Separater Plate, Seperater Plate, sep plate, Spacer, Spacers
- solenoid, Shift Solenoid, Kickdown Solenoid, Control Solenoid Support, Solenoid Retainer, Interlock Solenoid, Solenoid Switch
- EPC, Pressure Solenoid, Pressure Control Solenoid, Pressure Solenoid, PWM solenoid, Pressure Regulator Solenoid
- Solenoid package, solenoids, Solenoid Retainer, Solenoid Kit, pack, Solenoid Upgrade Kit, Solenoid Set, Shift Solenoid Upgrade Kit, Shift Solenoid Kit Set
- Speed Sensors, Output Sensor, Input sensor, Reluctor, Shaft Sensor, Speed Sender, Sensor Input, Sensor Output, Sensor Input / Output, TURBINE SPEED, INPUT SPEED, VEHICLE SPEED
- spragg, Sprags, Mechanical Diode, Sprag Assembly, Sprag Cartridge, One Way Clutches, One Way Clutch, Roller Clutches, Roller Clutch, Low/Rev Diode, Retaining Plates, Retaining Plate, Accordion Spring, OWC
- Springs, Wave Spring, Spring Adjuster, Spring Disc, Torsion Spring, Return Spring, Piston Spring, Damper Spring, Damper Springs, Control Spring, Detent Spring, Drum Spring, Limit Spring, Return Sprng, Diaphragm Springs, Diaphragm Spring
- Stators
- Steel Kits, Steel Set Kit, Steel Clutch Plate Kit, Steel kit, clutch steel, clutch steels, Steel set, steel pack, module kit, Steel Plate Clutch Kit, Steel Plate Kit, Steel Plate Module, Steel Plate Set, Steel Module
- Steel Plates, steel, Steels, steel disk
- Supports, Centre Supp Rebuilt, central support. support central
- Manifolds, Switch Manifold, Switch Manifolds, Pressure Switch Manifold, Pressure Switch Manifolds, Switch, Manifold
- Tool kits, Alignments, Alignment, Reamers, Reamer, Tool kit, Tool, Pressure Gauge, Clutch Aligning Tool, Clutch Removal Tool, Clutch Tool Supplement, Kit Installer, Air Test Plate, ADJUSTMENT TOOL, Thread Tap, Remover
- converter, t.converter,
- Tubes, Oil Tube
- Throttle Valve, Timing Valve, Operating, Relief Valve, Safety Valve, Control Valve, AFL Valve, Limit Valve, Actuator Feed Limit Valve, AFL Valve
- VB plate, Valve body plates, Valve body plate, ValveBody, V/Body, valve-body, v body, v-body, v/b, Orifice, Hydraulic control unit, HCU
- Overlap Control Valve Kit, Pressure Regulator Valve, Switch Valve Plug, Actuator Feed Limit
- Oversized Valve, flow control, Oversized Safety, Oversized, Flow Control, Valve pump flow control, Pump flow control valve, Oversized Pump Flow Control
Technical issues and repair guidelines
The repair kit of gaskets and seals for BMW is the most popular kit ordered for this transmission. The kit of frictions is also included in a standard order for this transmission.
The operational resource of this transmission before the first overhaul is significantly higher than standard 120,000 miles, but this parameter heavily depends on operating conditions. This reliable transmission can endure operation under severe conditions and heavy loads, but oil starvation will have a negative impact on its operability.
The torque converter of this transmission is one of the most frequently repaired units. This torque converter is one of the first converters with early introduced ( 3-rd speed) forced lock-up mechanism, which damages the friction lining. The pump cover bushing is one of the most frequently replaced elements.
As for friction discs in the 5HP19 transmission, in most cases repair specialists have to replace discs of the first "С" package near the pump. The replacement of friction components is always accompanied by replacement of sealing rings as the wear-out of these rings leads to burning of friction packages.
The pressure solenoid (EDS-1 EPC) is loaded more in comparison with solenoids, therefore it works out its resource earlier.
Instruction manuals and useful links Suggest your link
| Link type | Source | Description |
|---|---|---|
| www.at-manuals.com | Spare parts catalog 5HP19 | |
| www.at-manuals.com | Repair manual 5HP19 | |
| drive.google.com | Repair manual ZF 5HP19 | |
| drive.google.com | Repair manual ZF 5HP19FL | |
| www | Sonnax | ZF5HP19 Solenoid Identification |
| drive.google.com | Parts catalog 5HP19 |