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Ricardo Contributes to Development of Hybrid Powertrain Solutions


Ricardo Contributes to Development of Hybrid Powertrain Solutions

Recently at the CTI Symposium in Berlin, the British company Ricardo has presented its cutting-edge e-motor as well as a new dual-clutch transmission (DCT) solution with the east-west mounting, which is notable for its compact size and integration capacities with an e-motor in hybrid vehicles.



Participants of the CTI Symposium share their insights


Thanks to the latest technologies, Ricardo engineers managed to develop the e-motor with enhanced operation characteristics and low-cost electrification. This e-motor turns out to be a promising and budget-friendly solution in comparison with current analogs. The structural development and certification of this new 25kW, 48V e-motor was performed within the scope of the company’s participation in the ECOCHAMPS project sponsored by the EU. This project includes 25 companies from 8 countries and the main project objective is to design more efficient hybrid powertrains for passenger cars and CVs. The company also provided a document with detailed information on the e-motor and its oil-cooled inverter. With its enhanced operation characteristics and compact design, the e-motor and inverter combination is a perfect solution for 48V hybrid applications.




E-motor integrated with the compact DCT


But, much more attention was captured by the new DCT concept. The new dual-clutch solution has been designed on the basis of Ricardo’s proven record in the development of gearboxes for sports cars. The dual-clutch of this system stays aligned with the engine, while the 2 outputs drive high-speed bevel gears respectively transmitting torque to the odd and even gears plus reverse gear. In terms of design, the DCT solution, provided by the Ricardo, has the following advantages: this unit is significantly shorter in length than its analogs, ensures superior weight distribution, decreased vehicle polar moment of inertia, and simplified integration capability with e-motors in hybrid powertrain applications.



Easytronic transmission (above) and the solution provided by Ricardo (below)


The company is well-known for its achievements in development of DSG transmissions. Using the example of the Easytronic transmission from the Opel Corsa model, Ricardo engineers proposed replacing separate actuators for clutch and gear selection with a single electromagnetic actuator. Thanks to this solution, the size and weight of the gearbox have been significantly reduced. And most importantly, the gear selection mechanism started operating eight times faster, and the total period of torque delivery interruption was reduced to 0.35 s. Ricardo provided the DSG transmission for Bugatti Veyron. This DSG is notable for the capacity of transmitting higher torque in comparison with other DSG analogs. Moreover, Ricardo provides a seven-speed paddle-shifted dual-clutch transmission for the long anticipated Aston Martin Valkyrie.



Aston Martin Valkyrie


About Ricardo

Ricardo company was established by Harry Ricardo in 1915. It is headquartered in England. The company mainly specializes in production of automotive equipment, gearboxes, engines, intelligent transports, and hybrid powertrains. Ricardo is considered to be a key player in innovative solutions for the global transport industry. Engineering centers of the company are dotted all over the world. The list of company customers and partners includes major automakers, well-known suppliers of car components as well as racing teams. Gearboxes designed by Ricardo were installed in several sports cars. Ricardo employs professional engineers with several fields of expertise.

Popular articles

Probably every transmission repair specialist was keen on LEGO constructions or at least enjoyed making some minor things with their hands. Here's the game taken to a new level of creativity!

Modern auto industry is full of sophisticated drivetrain technologies which are supposed to make your driving experience even more pleasant and trouble-free. Despite a great abundance of sophisticated technical solutions, it is highly likely that very few people know a transmission solution operating like a manual CVT.

Over recent years engineers developed a lot of gear shifting solutions for different car brands, which may seem a bit unusual for oldtime drivers. In this article we will review the most peculiar gear stick technologies and provide video materials related to these technologies.

Only few people know about transmission concepts which were popular 70-90 years ago. For men of today, these gearboxes may seem very unusual and weird, but even now some gearboxes that date back to those years are quite competitive in comparison with modern transmissions.

Nowadays Extroid CVTs are commonly known as “toroidal” due to the fact that the working surface of driving and driven discs in this transmission has the form of a torus. Extroid CVT is not a V-belt transmission, but a friction drive CVT.